MAP Mix 9001 ME

A new smart way of mixing MAP gas in your Modified Atmosphere Packaging production.

  • Innovative touchscreen, which is easy to set up and use
  • Enhanced traceability options
  • Low risk of operator errors
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Enquiry about MAP Mix 9001 ME

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Description

Overview

The Dansensor® MAP Mix Provectus® gas blending system provides a smarter way to mix MAP gas. Relying on an innovative mixing principle, the Dansensor MAP Mix Provectus provides advanced reliability and sets new standards for user-friendliness, compared to similar products on the market. It constantly notifies operators with vital information such as the current gas flow, total gas consumption and actual MAP gas mix.

Additional benefits with the Dansensor MAP Mix Provectus:

  • Full integration with Dansensor® MAP Check 3
  • Options for mixing 2-3 gases, including O2, N2, CO2, and Ar
  • Data logging of gas consumption, date, time and gas mix

Gas Mixers:
The Dansensor MAP Mix Provectus is a part of a product family of gas mixing equipment. The other products in the series are:

  • Dansensor® MAP Mix 9001
    The high versatility of the Dansensor MAP Mix 9001 can be attributed to the new gas mixing principle, which makes this mixing equipment for MAP gas suitable for all types of packaging machines. The Dansensor MAP Mix 9001 can be used for mixing either 2 or 3 gases of oxygen, carbon dioxide, nitrogen, and argon.
  • Dansensor® Buffer Tank
    The performance of the Dansensor MAP Mix Provectus can be improved using the Buffer Tank. It requires no maintenance and has a storage capacity of 15 liters. The Buffer tank is highly flexible and can be used for mixing N2, CO2, O2, and Ar. In addition, it can be applied for both vertical and horizontal use.

Feature & Benefits

Benefits
  • Uses an intuitive touch screen for easy set-up and operation
  • Meets traceability requirements by storing accurate information about current gas flow, consumption over time and gas mix
  • Avoids operator errors with programming of up to 10 standard gas mixes
  • Integrates fully with the Dansensor MAP Check 3 gas analyzer for ultimate effectiveness
  • Helps reduce gas cost on flow packaging machines when used in combination with Dansensor MAP Check 3
Features
  • Data logging of consumption, date, time and gas mix
  • Very low pressure drop over the mixer, making it suitable for working with nitrogen and oxygen generators
  • USB, Ethernet (LAN), RS232, Modbus TCP connections for data logging and control
  • Mixes oxygen, nitrogen, carbon dioxide, air and argon (optional)

Technical Specifications

General standard features

Mixer configurations

2-gas or 3-gas models available, with LCD display or as “Black-Box” without display

Connections

2 x RS232C, LAN 10/100 Mbit (Modbus TCP), USB, 24 VDC logic for start/stop and alarm

Power supply

103-132 / 207-264 VAC (autoranging), 47-63 Hz. 24 VDC models available
(excl. MAP Mix Provectus Ar)

Dimensions

192 x 230 x 375 mm (H x W x D)

Weight

12.0 – 14.0 kg

Compliances

 

Mixer parameters

Gas media

Any mix of dry O2, CO2, N2 , air or Ar (optional) (0°C to +50°C gas temperature)

Gas inlet pressure

2 to 10 bar

Pressure drop

Example: 1 bar at 10 bar input pressure

Gas flow per gas string

6 to 500 L/min

Output gas flow

Total output flow up to: 1000 L/min (2-gas) and 1500 L/min (3-gas) depending
on mixture setting

Mixer settings

Range 0%, 2% – 100%

Mixer accuracy

± 2% absolute in flow ranges above 50 L/min total output flow. Argon: ± 2% absolute
at argon flow > 50 l

Flow measuring

Total and daily consumption

Operating modes

Buffer or flow configuration, selectable in software and by installation

Accessories (optional)

Protection kit

IP45 protection (NEMA 3S)

Bracket, assembly

Can be combined with MAP Check 3 Vacuum and MAP Check 3: 2 brackets, 8 screws

Mix

2-gas

3-gas

Typical mix 1:

N2 80% + CO2 20%, flow range: 30 to 625 L/min

N2 70% + CO2 20% + O2 10%, flow range: 60 to 714 L/min

Typical mix 2:

N2 60% + CO2 40%, flow range: 15 to 833 L/min

N2 70% + CO2 28% + O2 2%, flow range: 300 to 714 L/min

Worst case mix:

N2 98% + CO2 2%, flow range: 300 to 509 L/min

N2 88% + CO2 10% + O2 2%, flow range: 300 to 568 L/min

Best case mix:

N2 50% + CO2 50%, flow range: 12 to 1000 L/min

N2 34% + CO2 33% + O2 33%, flow range: 18 to 1470 L/min

Accessories

Consumable
  • Filters
Accessories
  • IP 45 kit
  • Cables for PC connections
  • Assembly bracket MAP Check 3 / MAP Mix Provectus
  • Buffer tank 15L
Service & Support Options
  • Basic Preventative Maintenance Plan
  • Plus Preventative Maintenance Plan

Applications

Gas mixing for MAP with Hi Accuracy flow control and adjustments

  • N2 + CO2
  • N2 + CO2 + O2
  • Packaging QC and QA

For a variety of food, beverage, pharmaceutical and medical packages using MAP.

Some examples of our customer applications include:
-Snack Foods – Bakery – Pizza – Meats & Cheese – Fish – Fruit, salads & Vegetables – Pet Foods – Pharmaceutical Packaging – Medical Device

Resources

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