CheckMate 3

Ensure a consistently good Modified Atmosphere Packaging quality with headspace analysis.

  • Options for both O2 and CO2/O2 analysis
  • Automatic data logging
  • Easy operation with a 5” color display touchscreen
  • Simple data transfer with CheckMate PC Software
  • Small sample volume requirements from 3 ml

Description

Overview

Headspace gas analysis is an important part of quality control for MAP products. Accurately measuring the headspace gas levels contributes to ensure a repeatedly high Modified Atmosphere Packaging quality and with Dansensor® CheckMate 3, our benchtop analyzer for O2 and CO2, operators can tell at a glance whether the gas composition meets the required levels.

Headspace analyzers:
Using the Dansensor CheckMate 3 is only one option for conducting Modified Atmosphere Packaging analysis of headspace gas compositions. We offer a range of other products for measuring headspace gas each of which will be introduced here:

  • Dansensor® CheckPoint® 3
    The Dansensor CheckPoint 3 relies on a revolutionary sensor technology which makes it the most advanced and accurate portable gas analyzer available. It checks for both O2 and CO2 levels in MAP products.
  • Dansensor® CheckMate PC Software
    Transfer and analysis of package data is much easier using the Dansensor CheckMate PC Software which works with both Dansensor CheckMate 3 and Dansensor CheckPoint 3. This is an ideal tool for Quality Control managers working in large production environments since it can control several CheckMate units at the same time.
  • Dansensor® Can Piercer
    The headspace gas of cans and bottles can be analyzed accurately using the Dansensor Can Piercer. The Dansensor Can Piercer tool should be used with either Dansensor CheckPoint 3 or Dansensor CheckMate 3.
  • Dansensor® OpTech
    Modified Atmosphere Packaging quality can be improved significantly using the innovative Dansensor OpTech for headspace analysis. The analyzer is based on the non-invasive measurement method which sets it apart from competing products.

Features & Benefits

Benefits
  • Saves labor time and paperwork due to automatic data logging
  • Easy transfer of quality control data to the Dansensor CheckMate PC software or third party software Measuring range: 1 ppm – 100% (std. 0-20.9%)
  • Reliable quality control of gas flushed products
  • Easy operation – a minimum of training required
Features
  • Large easy to read 5” color display with touch function
  • Available for either oxygen (O2) or combined oxygen/carbon dioxide (O2/CO2) measurement
  • Very small sample volume requirement (from 3 ml)
  • Data transfer via Ethernet/(LAN), USB or RS232
  • Flexible configuration of test scheme, e.g. logging of operator name, batch number, product line, etc.
  • USB connection for external keyboard and bar code scanner
  • Optional built-in printer

Technical Specifications

Available configurations O2
(Zirconia)
O2
(Electrochemical)
CO2
(Infrared dual beam sensor)
Key features Our fastest and most accurate oxygen sensor Not cross-sensitive to alcohol, carbon monoxide or carbon dioxide. (Electrochemical sensors are consumable sensors) Full-scale temperature compensated carbon dioxide sensor (Electrochemical sensors are consumable sensors)
Sample volume (minimum) 3 ml 5 ml 5 ml
Sample time (minimum) 5 sec 7 sec 10 sec
Measuring range 0-100% 0-100% 0-100%
Resolution 0.001% 0.1% 0.1%
Accuracy ± 0.01% ± 0.1% ± 0.8%
Heating time 10 min N/A 10 min
Dimensions & weight 180 x 315 x 220 mm (HxWx D), 3.7 kg
Power supply 100-240 VAC, 50-60 Hz
Options Built-in printer, CheckMate PC software, SmartPen – retractable syringe, Can Piercer for testing cans and wine bottles, bar code scanner, standard consumable kit ( part no. 300436 )
Connections USB, Ethernet (RJ45), RS232 (DB9)
Memory 1,000 programs (products) and minimum 10,000 measurements, depending on the setup
Third-party software compatibility Mettler-Toledo FreeWeigh.net, Sartorius ProContol (WinSPC), OCS ComScale NT, Microsoft SQL database
Bizerba _statistics.BRAIN
Compliances

Accessories

Consumable
  • Needle kits
  • Septums
  • Sample kits
  • Filters
  • Hoses for sample gas
Accessories
  • SmartPen
  • PC software
  • Cables for PC connection
  • Sampling kit
  • Barcode scanner
  • IQ/OQ documents
Service & Support Options
  • Basic Preventative Maintenance Plan
  • Plus Preventative Maintenance Plan

Applications

Table top Head space analyzer measuring the gas content in MAP packages

  • O2 measurements
  • O2 + CO2 measurements

For a variety of food, beverage, pharmaceutical and medical packages using MAP.

Some examples of our customer applications include:
Snack Foods – Bakery – Pizza – Meats & Cheese – Nuts – Fish – Fruit, salads & Vegetables – Pet Foods – Pharmaceutical Packaging – Medical Device